* Engineering Design
We are providing Design and Manufacturing of all kind of following items. Our engineers are very experienced and well knowledge on Design for complete the projects from scratch to finish based on customers requirements. Our engineers are capable for providing Design supports up to the listed Levels.
2D / 3D Modeling
Tooling & Product Design
GD&T Stack-up Analysis
Mechanism Analysis
Animations
Product rendering
Process Design
*GD&T Stack-up Analysis
A Tolerance stack-up analysis when you take the variation of a set of inputs to calculate the expected variation of an output of interest. In mechanical engineering, a product design is composed of multiple features, each with tolerance values that control the variable aspects of those features. Statistical tolerance analysis is used to understand how these tolerances contribute the various performance characteristics of the design.
The perfect tolerance stack-up result can help you to save money, time, and resources during production runs.
*Gauges, Jigs & Fixture
Jigs and fixtures are components holding and tool guiding devices. its widely uses in production line to manufacture the parts at desired specifications.
Our team is capable to Design any kind of Jigs and Fixtures based on customer requirements.
Function
- Manual
- Spring Loaded
- Leaver operated
- Pneumatics
- Hydraulics
Functional Area
- Machine holding fixture
- Welding fixtures
- Assembly fixtures
- Alignments Testing fixture
- Robotic fixture
*Fabrications (Heavy)
We have done different kind of Heavy and light weight fabrication designs to fulfill our customers requirements.
We use 3 Dimensional concepts to reduce the design and manufacturing cost while mean time to avoid rework so that we can meat the delivery targets.
*Fabrications (Light)
*Product Design
We are providing the design supports for making the components. we are having well experience to design the listed products.
- Casting
- Forging
- Machining
- Sheet metal
- Plastics
- Rubbers
* 3D Factory Miniature
Today’s corporate environment has made extensive use of
3D modeling miniature, which is utilized widely across many industries to depict products and processes, gain financing for new research initiatives, propose ideas to clients, and build creative products. to sell more products and to maximize marketing and advertising efforts. In order to analyze designs and identify mistakes before the actual items or processes are given a real shape, 3D modeling enables people to have a greater grasp of products and processes. With the use of 3D modeling, businesses can evaluate if their concepts will succeed over the long term in a more realistic setting.
External Miniature
External Layout is defines the overall Size, Shape and locations of the entire company. its included the Building, garden, Parking, Walk path, stores, Water source, Security Room, Gen set and ect.
Internal Layout Miniature
Internal Layout design is the process to define the sequence of operations/ Process to complete the products.
Its included the Machine, Storing equipment’s, Crane, Conveyers, Material handling units Office setup ect. Generally there are three kind of process are using in manufacturing industries.
- Process layout
- Product layout
- Compound layout
*Plant Layout
*Structural Design
*Piping
Process Design
We are providing process related services like
o 6 Sigma Activities
o Ergonomics Studies
o Kaizen Improvement
o Poka-Yoke
Based on customers request.
6 Sigma Activities
We have 6 Sigma Green Belt. so its easy for us to understand and support any kind of 6 sigma activities for any kind of process or Quality improvements.
Ergonomics Studies
It’s the process to study the accessibility from Human and their process. its gives max comfort to the operators. the end results minimize the fatigue and maximize the productivities. We are providing the services to analyze and solutions for Ergonomics
Kaizen Improvement
Kaizen is a Japanese term meaning “change for the better” or “continuous improvement. Kaizen sees improvement in productivity as a gradual and methodical process
Poka-Yoke
Poka-yoke is a Japanese term that means “mistake-proofing” or “inadvertent error prevention.
The value of using Poka-Yoke is that they help people and processes work right the first time, which makes mistakes impossible to happen.
These techniques can significantly improve the quality and reliability of products and processes by eliminating defects.